Industrial Knitting Machine: Difference between revisions

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Update with community knowledge from Discord (Feb 2026): current status, troubleshooting tips, working patterns, yarn guidance
 
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{{sewing}}
{{sewing}}


Noisebridge has a [https://www.alibaba.com/product-detail/2023-New-Fully-Automatic-Sweater-Flat_1600063265178.html CHJX-1-52] [https://www.raynen.cn/en/hengjidiankongxitong883/225.html Raynen F4000] based flat knitting machine sourced from Changshu Shengxingda Co, Ltd. It's in our [[Hackitorium]].
Noisebridge has a [https://www.raynen.cn/en/hengjidiankongxitong883/225.html Raynen F4000] based flat knitting machine sourced from Changshu Shengxingda Co, Ltd. It's in our [[Hackitorium]].


{{headerbox}}
{{headerbox}}
This machine will require training to use it. Details to come.
'''Current Status''' (Updated February 2026)
 
The machine is operational but requires expertise and patience. Several community members have successfully knitted simple patterns, but the machine is finicky and prone to issues.
 
'''Active Contributors:''' Contact fareycircles, Jess, or maddy on Discord for help getting started.
 
'''Known Issues:'''
* Some yarn carriers cause thread breaks - requires tension adjustment per yarn type
* Spurious "yarn not brought" alarms occur frequently - must be manually dismissed
* Left-side yarn feeders are less reliable than right-side feeders
 
See '''[[Industrial Knitting Machine/Workflows|workflows]]''' for documented procedures.
{{boxend}}
{{boxend}}


[[File:Machine2.jpg|600px|||Knitting Machine]]
[[File:Machine2.jpg|600px|||Knitting Machine]]


== Operations ==
== Machine Operations ==


[[File:knit1.jpeg|200px|thumb|right|Knitting Machine]]
[[File:knit1.jpeg|200px|thumb|right|Knitting Machine]]


* This machine runs on 240V. Use the included transformer.
* ALWAYS keep your hands clear of the bed and carriage while the machine is running or injury may occur.
=== Manuals ===
* [https://drive.google.com/file/d/1Ubc_aJjvSap3zNg8jYIAmtbF3YKVGhWx/view?usp=sharing Raynen F4000 Intelligent Control Of Flat Knitting Machine Manual] – Instructions and details for operating the Raynen F4000 flat knitting machine.
* [https://www.youtube.com/playlist?list=PLDIjpAPG02CD8vXO0j7pJUfr_nEQhUGxU Machine operations] – A YouTube playlist with how-tos for on machine operations.
* [https://www.youtube.com/@flat-knitting-machine/videos Dozens of videos on a manufacturer’s YouTube including some on repair and machine adjustments]
* [https://www.youtube.com/watch?v=qfoFRfCFO10 Operating a flat knitting machine]
* [https://www.youtube.com/watch?v=kDxOJ_xIvU8 Basical course] – A video that shows the basic workflow of loading a file into a similar knitting machine, checking that the machine is threaded correctly, and knitting the first few rows.
=== Yarns you can use ===
* The yarn HAS to be spooled on a cone
* This is a 7 gauge machine. The yarn/thread used should be between 4.5 - 8 NM (2232 YPP to 3968), or around 4 NeC ([https://www.crescentwoolenmills.com/yarn-size-conversion/ Yarn size conversion calculator])
* We've had success with [https://www.jaggeryarn.com/spun-yarns/super-lamb-224/ Super Lamb 2/24]
=== Yarn Tips from Community Experience ===
* The large spool of glossy blue yarn in the space works reliably
* Different yarn types require different tension settings - expect to do test swatches
* Old yarn that's been sitting for years may be degraded and break easily
* When introducing new yarn: write down settings for each test swatch, diagnose issues, adjust tensions accordingly
* Recommended vendor for discount yarn: [https://oldmillyarn.info Old Mill Yarn]
=== Maintenance ===
Broken needles are part of life. If you hear a crunch noise STOP your knit!
* For replacement needles, buy Gold-Beamlight VOSASPEC 80.119D(C) on Alibaba or Taobao.
* Video on [https://www.youtube.com/watch?v=yuxUcjn5Oek replacing needles]
* Oil the needle bed often!
== Working Patterns ==
The following pattern has been successfully used for basic ribbing (as of October 2025):
bKx fKt
fKx bKx
Where:
* fKt = front knit with automatic transfer (HQPDS instruction 1)
* bKt = back knit with automatic transfer (HQPDS instruction 2)
* fKx = front knit with no transfer (HQPDS instruction 8)
* bKx = back knit with no transfer (HQPDS instruction 9)
A '''knit-fall_full''' pattern is saved on the machine to automate pushing needles up and down to free workpieces.
== Troubleshooting ==
=== Common Issues ===
'''Yarn Breaking During Knitting'''
* Try using the right-side yarn feeders instead of left
* Adjust the origin setting (try moving from 60 to 120)
* Use the glossy blue yarn on the large spool - it's more reliable
* Check yarn age - old degraded yarn breaks more easily
* Each yarn type needs different tension settings
'''Spurious "Yarn Not Brought" Errors'''
* This is a known false alarm that occurs at the end of rows
* Yarn is usually intact and properly tensioned
* Workaround: manually dismiss the alarm and resume knitting
* The alarm will likely recur every row
'''Carriage Issues'''
* Carriage 3 has chronic stepper motor and movement range errors
* If errors occur: try restarting/power cycling the machine
* Check that nothing is resting on or pulling cables
=== Maintenance Tips ===
'''Oil the Needle Bed Regularly'''
* Use a machinist or pastry brush to apply a thin coat of oil
* Oil makes needles easier to move when releasing finished pieces
* The machine may run more quietly after oiling
* Last oiled: October 2025
== Design Software ==
Knitting machine pattern design software is Windows based. It's installed on the computer in Noisebridge's print shop. You can also download it.
* [https://www.hqcnc.com/download.html HQPDS Software Download]
* [https://www.raynen.cn/ruanjianxiazai.html Raynen CAD download]
3rd party tools may be easier to use than the included software. HQPDS can import DAT files, compile and simulate knitting for our machine. 
* [https://textiles-lab.github.io/knitout/knitout.html Knitout] - Represent low level knitting operations in a machine-agnostic way. Requires a backend to compile into DAT and other formats.
* [https://textiles-lab.github.io/knitout-live-visualizer/ Knitout Visualizer] - Visualization of Knitout instructions.
* [https://pypi.org/project/knit-script/ Knit Script] - Python library for knitting machine instructions. Outputs Knitout.
* [https://mi-lab.org/generative-knitting/ Knit Utils] - JS library for knitting machine instructions. Outputs Knitout & DAT.
* [http://knitskel.csail.mit.edu/ Knit Skel] - Browser-based design tool for basic shape and pattern construction. Outputs DAT.
* [http://knitsketching.csail.mit.edu/ Knit Sketching] - Sophisticated, browser-based garment design tool. Outputs Knitout.
* [https://github.com/textiles-lab/autoknit Autoknit] - 3D mesh to Knitout generation tool.
=== Software Tips & Resources ===
* Choose 7 gauge, H1-1 (simple/roll) when selecting a machine model.
* Manuals and examples are on the computer in Noisebridge's print shop.
* HQPDS has a steep learning curve. There are dozens of YouTube tutorials. Some are in languages other than English but provide steps you can follow along with. Examples:


* [https://drive.google.com/file/d/1Ubc_aJjvSap3zNg8jYIAmtbF3YKVGhWx/view?usp=sharing Raynen F4000 Intelligent Control Of Flat Knitting Machine Manual] - Instructions and details for operating the Raynen F4000 flat knitting machine.
* [https://www.youtube.com/playlist?list=PLGVDooI-kJAlUEhRyhs1a9idOpG05B2LT Stitches Library]
* [https://www.youtube.com/watch?v=6ypW0_GJIB4 Insert and map an image for jacquard]
* [https://www.youtube.com/watch?v=rXCzQXGQMdc Function lines]


* [https://www.youtube.com/playlist?list=PLDIjpAPG02CAy6hJnGitySJj1jf2jESRc Youtube Tutorial Playlist] - A YouTube playlist with various software tutorials for the knitting machine.
* Make sure you understand [https://www.mtm.cba.mit.edu/akaspar/machine-knitting/-/wikis/Casting casting]


* [http://en.hqcnc.com/about212.html Software Download]
Manuals


* [https://www.youtube.com/playlist?list=PLDIjpAPG02CD8vXO0j7pJUfr_nEQhUGxU Machine operations] - A YouTube playlist with how-tos for on machine operations.
* [http://down.zjhqtech.com:800/admin/smallpic/HqPDS16_en.pdf Operation Manual of the Hengqiang Pattern Designing Software] - Manual provides instructions for using the Hengqiang Pattern Designing Software for machine knitting.
 
* [https://jrrorwxhnipimp5m.ldycdn.com/3.16+Instruction+in+English-aidolBppKqnRmiSlrmkqklik.pdf Raynen KnitCAD manual] - Manual for KnitCAD
 
 
=== Community Notes ===
 
* HQPDS(x64) is installed on the 3D printer room computer
* Raynen KnitCAD design software is available but not user-friendly
* The Origin setting controls where the left edge of the pattern sits on the bed
* Pattern files from previous HQPDS installation may still exist on the computer
* For help with pattern compilation, ask on Discord - fareycircles has documented workflows


* [https://www.youtube.com/@flat-knitting-machine/videos Dozens of videos on a manufacturer’s YouTube including some on repair and machine adjustments]


* [http://down.zjhqtech.com:800/admin/smallpic/HqPDS16_en.pdf Operation Manual of the Hengqiang Pattern Designing Software] - This manual provides instructions for using the Hengqiang Pattern Designing Software for machine knitting.
== Projects & Research ==


== Noisebridge Projects ==
=== Noisebridge Projects ===


[[File:Testknit.jpg|200px|thumb|left|A test knit]]
[[File:Testknit.jpg|200px|thumb|left|A test knit]]


Your project could be here!


Coming soon. Your project could be here!
=== Other Projects ===
 
== Other Projects ==


* [https://github.com/fbz/knityak Knityak]  
* [https://github.com/fbz/knityak Knityak]  
Line 39: Line 173:
* [https://github.com/GameOfKnowing/QuineScarf QuineScarf]  
* [https://github.com/GameOfKnowing/QuineScarf QuineScarf]  


* [https://fabacademy.org/2019/labs/zoi/students/danny-imbaquingo/project17.html Knitting machine project by Danny Imbaquingo]
* [https://www.mtm.cba.mit.edu/akaspar/machine-knitting/-/wikis/home Intro to Industrial Machine Knitting] - Primer on industrial knitting machines, creating DAT files, jacquard, cast ons and cast offs.
 
* Some [http://fab.cba.mit.edu/classes/863.18/Architecture/people/molly/weeks/week13.html Narrative] [https://fabacademy.org/2019/labs/zoi/students/danny-imbaquingo/project17.html Accounts] of using these machines.


== Research ==
 
=== Research ===


* [https://studios.disneyresearch.com/wp-content/uploads/2020/04/A-Compiler-for-3D-Machine-Knitting.pdf A Compiler for 3D Machine Knitting]
* [https://studios.disneyresearch.com/wp-content/uploads/2020/04/A-Compiler-for-3D-Machine-Knitting.pdf A Compiler for 3D Machine Knitting]
Line 51: Line 188:
* [https://textiles-lab.github.io/publications/2019-visualknit/ Visual Knitting Machine Programming]
* [https://textiles-lab.github.io/publications/2019-visualknit/ Visual Knitting Machine Programming]


== General Learning Resources ==
== General Knitting Machine Learning Resources ==


* [https://akaspar.pages.cba.mit.edu/machine-knitting/ Introduction to Machine Knitting]
* [https://akaspar.pages.cba.mit.edu/machine-knitting/ Introduction to Machine Knitting]
* [https://www.meetup.com/noisebridge/events/ Machine Knitting 101 at Noisebridge]
* [https://www.meetup.com/noisebridge/events/ Machine Knitting 101 at Noisebridge]
* [https://nfc.stoll.com/faq/268533_00_bedan_en.pdf Operating manual for a Stoll machine]
== Design Software Learning Resources ==
* [https://www.youtube.com/playlist?list=PLGVDooI-kJAlUEhRyhs1a9idOpG05B2LT Stitches Library]
== Software Tips and Tricks ==


* Use H1-1 when selecting machine model.
It can be helpful to compare to manuals for other industrial-style knitting machines:


== How to use ==
* [https://nfc.stoll.com/faq/268533_00_bedan_en.pdf Operating manual for a Stoll machine]
 
* [https://support.kniterate.com/hc/en-us/article_attachments/360009727217/Manual_v2.1.6.pages.pdf Operating manual for Kniterate]
* Guide coming soon! This machine is large, complicated, potentially dangerous if misused. It will require a training like the laser.
* This machine runs on 240V. Use the included transformer.


== Acquisition Process ==
== Acquisition Process ==
Line 77: Line 206:
Noisebridge's sewing guild raised money to purchase an automatic, industrial knitting machine for the space. Shima Seiki and Stoll machines were out of our budget and our initial plan was to buy from a start-up, [https://www.kniterate.com/product/kniterate-the-digital-knitting-machine/ Kniterate], which came out of the [https://hackaday.com/2014/02/20/openknit-the-open-source-knitting-machine/ OpenKnit] project.
Noisebridge's sewing guild raised money to purchase an automatic, industrial knitting machine for the space. Shima Seiki and Stoll machines were out of our budget and our initial plan was to buy from a start-up, [https://www.kniterate.com/product/kniterate-the-digital-knitting-machine/ Kniterate], which came out of the [https://hackaday.com/2014/02/20/openknit-the-open-source-knitting-machine/ OpenKnit] project.


Those machines were facing production delays and increased cost, so we turned to manufacturers in China for a similar spec-ed machine. We asked 5 vendors for bids via Alibaba/Made-In-China.com/the internet at large and settled on a single system, 52” 7 gauge automatic knitting machine with a controller by Raynen.  
These machines were facing production delays and increased cost, so we turned to manufacturers in China for something similar. We asked 5 vendors for bids via Alibaba/Made-In-China.com/the internet at large and settled on a single system, 52” 7 gauge automatic knitting machine with a controller by Raynen.  


We engaged with [https://changshusxd.en.alibaba.com/ Changshu Shengxingda Co, Ltd] for a machine (model [https://www.alibaba.com/product-detail/2023-New-Fully-Automatic-Sweater-Flat_1600063265178.html CHJX-1-52]) at a cost of ~$4000. The base cost of shipping and delivery from China to SF was ~$2000; we incurred some additional fees during this process due to time in port, a customs inspection, forklift rental, and the need for a second delivery attempt.
We engaged with [https://changshusxd.en.alibaba.com/ Changshu Shengxingda Co, Ltd] for a machine (model CHJX-1-52) at a cost of ~$4000. The cost of shipping and delivery from China to SF was ~$2000; we had some delays in port, a customs inspection, and needed to rent a forklift for delivery.


Here's the timeline of how everything played out.
Here's the timeline of how everything played out.
Line 92: Line 221:
* July 19 - First delivery attempt.
* July 19 - First delivery attempt.
* July 24 - Machine delivered to Noisebridge successfully.
* July 24 - Machine delivered to Noisebridge successfully.
This is the second time Noisebridge has imported a giant machine. In 2016 we got a [https://www.noisebridge.net/wiki/Laser_Cutter/Kaitian_CM1309 laser cutter]. It is so big that walls had to be removed to get it through the door at 2169 Mission St.

Latest revision as of 03:08, 14 February 2026

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Noisebridge has a Raynen F4000 based flat knitting machine sourced from Changshu Shengxingda Co, Ltd. It's in our Hackitorium.


Current Status (Updated February 2026)

The machine is operational but requires expertise and patience. Several community members have successfully knitted simple patterns, but the machine is finicky and prone to issues.

Active Contributors: Contact fareycircles, Jess, or maddy on Discord for help getting started.

Known Issues:

  • Some yarn carriers cause thread breaks - requires tension adjustment per yarn type
  • Spurious "yarn not brought" alarms occur frequently - must be manually dismissed
  • Left-side yarn feeders are less reliable than right-side feeders

See workflows for documented procedures.

Knitting Machine

Machine Operations

[edit | edit source]
Knitting Machine
  • This machine runs on 240V. Use the included transformer.
  • ALWAYS keep your hands clear of the bed and carriage while the machine is running or injury may occur.

Manuals

[edit | edit source]
  • Basical course – A video that shows the basic workflow of loading a file into a similar knitting machine, checking that the machine is threaded correctly, and knitting the first few rows.

Yarns you can use

[edit | edit source]


Yarn Tips from Community Experience

[edit | edit source]
  • The large spool of glossy blue yarn in the space works reliably
  • Different yarn types require different tension settings - expect to do test swatches
  • Old yarn that's been sitting for years may be degraded and break easily
  • When introducing new yarn: write down settings for each test swatch, diagnose issues, adjust tensions accordingly
  • Recommended vendor for discount yarn: Old Mill Yarn


Maintenance

[edit | edit source]

Broken needles are part of life. If you hear a crunch noise STOP your knit!

  • For replacement needles, buy Gold-Beamlight VOSASPEC 80.119D(C) on Alibaba or Taobao.
  • Video on replacing needles
  • Oil the needle bed often!



Working Patterns

[edit | edit source]

The following pattern has been successfully used for basic ribbing (as of October 2025):

bKx fKt
fKx bKx

Where:

  • fKt = front knit with automatic transfer (HQPDS instruction 1)
  • bKt = back knit with automatic transfer (HQPDS instruction 2)
  • fKx = front knit with no transfer (HQPDS instruction 8)
  • bKx = back knit with no transfer (HQPDS instruction 9)

A knit-fall_full pattern is saved on the machine to automate pushing needles up and down to free workpieces.


Troubleshooting

[edit | edit source]

Common Issues

[edit | edit source]

Yarn Breaking During Knitting

  • Try using the right-side yarn feeders instead of left
  • Adjust the origin setting (try moving from 60 to 120)
  • Use the glossy blue yarn on the large spool - it's more reliable
  • Check yarn age - old degraded yarn breaks more easily
  • Each yarn type needs different tension settings

Spurious "Yarn Not Brought" Errors

  • This is a known false alarm that occurs at the end of rows
  • Yarn is usually intact and properly tensioned
  • Workaround: manually dismiss the alarm and resume knitting
  • The alarm will likely recur every row

Carriage Issues

  • Carriage 3 has chronic stepper motor and movement range errors
  • If errors occur: try restarting/power cycling the machine
  • Check that nothing is resting on or pulling cables

Maintenance Tips

[edit | edit source]

Oil the Needle Bed Regularly

  • Use a machinist or pastry brush to apply a thin coat of oil
  • Oil makes needles easier to move when releasing finished pieces
  • The machine may run more quietly after oiling
  • Last oiled: October 2025

Design Software

[edit | edit source]

Knitting machine pattern design software is Windows based. It's installed on the computer in Noisebridge's print shop. You can also download it.

3rd party tools may be easier to use than the included software. HQPDS can import DAT files, compile and simulate knitting for our machine.

  • Knitout - Represent low level knitting operations in a machine-agnostic way. Requires a backend to compile into DAT and other formats.
  • Knitout Visualizer - Visualization of Knitout instructions.
  • Knit Script - Python library for knitting machine instructions. Outputs Knitout.
  • Knit Utils - JS library for knitting machine instructions. Outputs Knitout & DAT.
  • Knit Skel - Browser-based design tool for basic shape and pattern construction. Outputs DAT.
  • Knit Sketching - Sophisticated, browser-based garment design tool. Outputs Knitout.
  • Autoknit - 3D mesh to Knitout generation tool.

Software Tips & Resources

[edit | edit source]
  • Choose 7 gauge, H1-1 (simple/roll) when selecting a machine model.
  • Manuals and examples are on the computer in Noisebridge's print shop.
  • HQPDS has a steep learning curve. There are dozens of YouTube tutorials. Some are in languages other than English but provide steps you can follow along with. Examples:

Manuals


Community Notes

[edit | edit source]
  • HQPDS(x64) is installed on the 3D printer room computer
  • Raynen KnitCAD design software is available but not user-friendly
  • The Origin setting controls where the left edge of the pattern sits on the bed
  • Pattern files from previous HQPDS installation may still exist on the computer
  • For help with pattern compilation, ask on Discord - fareycircles has documented workflows


Projects & Research

[edit | edit source]

Noisebridge Projects

[edit | edit source]
A test knit

Your project could be here!

Other Projects

[edit | edit source]


Research

[edit | edit source]

General Knitting Machine Learning Resources

[edit | edit source]

It can be helpful to compare to manuals for other industrial-style knitting machines:

Acquisition Process

[edit | edit source]
Container ship MOL Celebration at the Port of Oakland
A Noisebridge member using a forklift to move the knitting machine crate

Noisebridge's sewing guild raised money to purchase an automatic, industrial knitting machine for the space. Shima Seiki and Stoll machines were out of our budget and our initial plan was to buy from a start-up, Kniterate, which came out of the OpenKnit project.

These machines were facing production delays and increased cost, so we turned to manufacturers in China for something similar. We asked 5 vendors for bids via Alibaba/Made-In-China.com/the internet at large and settled on a single system, 52” 7 gauge automatic knitting machine with a controller by Raynen.

We engaged with Changshu Shengxingda Co, Ltd for a machine (model CHJX-1-52) at a cost of ~$4000. The cost of shipping and delivery from China to SF was ~$2000; we had some delays in port, a customs inspection, and needed to rent a forklift for delivery.

Here's the timeline of how everything played out.

  • April 10 - Initial research starts.
  • April 27 - May 5 - Decision-making and engagement with the vendor.
  • April 27 - May 5 - Discussions and paperwork with the freight forwarder.
  • May 5 - Deposit paid for the machine, production begins; freight shipper contracted.
  • May 24 - Machine delivered to the freight forwarder at Shanghai Port. The sailing vessel is MOL Celebration, with an estimated arrival on June 22 in Oakland.
  • June 29 - Ship arrival at the Port of Oakland.
  • June 29 - July 14 - Container stuck in Port due to a holiday, port backlog, and a customs inspection.
  • July 19 - First delivery attempt.
  • July 24 - Machine delivered to Noisebridge successfully.

This is the second time Noisebridge has imported a giant machine. In 2016 we got a laser cutter. It is so big that walls had to be removed to get it through the door at 2169 Mission St.